Johnson 2005 25 - J25TESOM, Cylinder & Crankcase - parts catalog
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Cylinder & Crankcase
(2005) - J25TESOM| Parts Diagram | ## | Part # | Description | Qty | Notes |
 | 1 | 0435942 | Cylinder & crankcase assembly | 1 | |
| 2 | 0331450 | *dowel, bearing | 1 | ||
| 3 | 0308354 | *stud, starter bracket | 1 | ||
| 4 | 0305070 | *taper pin | 1 | ||
| 5 | 0308353 | *stud | 2 | ||
| 6 | 0385111 | *check valve | 1 | ||
| 7 | 0305344 | *screen | 1 | ||
| 8 | 0335602 | *deflector, water passage | 1 | ||
| 9 | 0335603 | *deflector, water passage | 2 | ||
| 10 | 0318622 | *screw, cylinder to crankcase | 6 | ||
| 12 | 0328932 | *nipple, recirculation hose | 2 | ||
| 13 | 0335635 | Cylinder head assembly | 1 | ||
| 14 | 0335762 | Screw, spark adjustment | 1 | ||
| 15 | 0329241 | Washer, bracket | 2 | ||
| 16 | 5005440 | Thermostat. new for 2005 | 1 | ||
| 17 | 0329319 | Gasket, thermostat. included in powerhead gasket set | 1 | ||
| 18 | 0329419 | Gasket, cylinder head. included in powerhead gasket set | 1 | ||
| 19 | 0305027 | Screw, cylinder head | 10 | ||
| 20 | 0391465 | Exhaust cover, outer | 1 | ||
| 21 | 0326712 | *nipple, overboard indicator | 1 | ||
| 22 | 0324323 | Gasket, outer exhaust cover. included in powerhead gasket set | 1 | ||
| 23 | 0306418 | Screw, exhaust cover | 11 | ||
| 24 | 0 | Hose, upper to lower crankcase, 12 in. 305MM. cut to length from p/n 772568 | 1 | ||
| 25 | 0584472 | Ground lead assembly | 1 | ||
| 26 | 0302290 | Lock washer, electrical bracket | 1 | ||
| 27 | 0502180 | Spark plug, Champion QL77JC4 | 2 | ||
| 28 | 0325340 | Bracket, starboard | 1 | ||
| 29 | 0308742 | Screw, cover, thermostat boss | 3 | ||
| 30 | 0314979 | Screw, cylinder to crankcase | 8 | ||
| 31 | 0438076 | Lever & pin assembly, throttle | 1 | ||
| 32 | 0328741 | Nut, spark adjustment | 1 | ||
| 33 | 0305831 | Shim | 2 | ||
| 34 | 0331036 | Screw, bearing clamp | 4 | ||
| 35 | 0331448 | Bracket, throttle lever | 1 | ||
| 36 | 0331919 | Bearing clamp, lever, lower | 1 | ||
| 37 | 0331918 | Bearing, lever, lower | 1 | ||
| 38 | 0439912 | Bypass cover assembly | 1 | ||
| 39 | 0303049 | Cotter pin | 4 | ||
| 40 | 0320107 | Tie strap, hose | 2 | ||
| 41 | 0326263 | Exhaust cover, inner | 1 | ||
| 42 | 0 | Hose, water ind, 16 in. 406MM. cut to length from p/n 203909 | 1 | ||
| 43 | 0332203 | Screw, bypass cover | 3 | ||
| 44 | 0121731 | Nut, starter bracket, port | 1 | ||
| 45 | 0333929 | Bracket, port | 1 | ||
| 46 | 0327673 | Cover, cylinder head | 1 | ||
| 47 | 0318178 | Screw, starter bracket, port | 1 | ||
| 48 | 0320524 | Bearing, control lever, upper | 1 | ||
| 49 | 0327674 | Gasket, cylinder head cover. included in powerhead gasket set | 1 | ||
| 50 | 0121731 | Nut, starter bracket, starboard | 2 | ||
| 51 | 0328051 | Spring, pressure relief | 1 | ||
| 52 | 0300646 | Screw, cylinder head cover | 11 | ||
| 53 | 0303398 | Screw, bracket | 1 | ||
| 54 | 0302290 | Lock washer, starter bracket | 2 | ||
| 55 | 0320523 | Bearing clamp | 2 | ||
| 56 | 0304454 | Washer, bracket | 2 | ||
| 57 | 0307841 | Sleeve, control lever | 1 | ||
| 58 | 0304222 | Collar | 1 | ||
| 59 | 0307565 | Pin, rod, pivot pin | 2 | ||
| 60 | 0330151 | Clamp, overboard. ind. hose & leads | 1 | ||
| 61 | 5000015 | Temperature switch | 1 | ||
| 62 | 0581656 | *terminal, socket | 1 | ||
| 63 | 0513356 | *connector, 1-SOCKET | 1 | ||
| 64 | 0329241 | Washer, starter mounting bracket | 1 | ||
| 65 | 0551953 | Washer, pivot pin | 1 | ||
| 66 | 0316368 | Spring | 1 | ||
| 67 | 0320156 | Rod, throttle control | 1 | ||
| 68 | 0320786 | Pivot pin | 2 | ||
| 69 | 0304221 | Screw, collar to throttle control rod | 1 | ||
| 70 | 0303398 | Screw, throttle control lever bracket | 2 | ||
| 71 | 0319661 | Gasket, bypass cover. included in powerhead gasket set | 1 | ||
| 72 | 0300646 | Screw, bypass cover | 6 | ||
| 73 | 0326264 | Gasket, inner exhaust cover. included in powerhead gasket set | 1 | ||
| 74 | 0324813 | Screw, starter bracket, port | 1 | ||
| 75 | 0327443 | Screw, steering lock out & neutral steering lvr | 1 | ||
| 76 | 0122147 | Screw, bracket mounting | 1 | ||
| 77 | 0325589 | Lever, starter lock out | 1 | ||
| 78 | 0325326 | Bracket, safety switch assembly | 1 | ||
| 79 | 0335326 | Link, actuator cam | 1 | ||
| 80 | 0303715 | Washer, link to shift act. cam | 2 | ||
| 81 | 0328703 | Washer, ground strap | 1 | ||
| 82 | 0120590 | Washer, screw, starter lock out | 1 | ||
| 83 | 0325586 | Retainer, spring, neutral detent | 1 | ||
| 84 | 0325332 | Plunger, neutral start | 1 | ||
| 85 | 0325584 | Spring, neutral start plunger | 2 | ||
| 86 | 0396163 | Lever & roller assembly, neutral steering | 1 | ||
| 87 | 0328701 | Lock washer, double ended bolt | 2 | ||
| 88 | 0311344 | Bolt, double ended | 1 | ||
| 89 | 0328740 | Nut, cable ground | 1 | ||
| 91 | 0386056 | Neutral start switch assembly | 1 | ||
| 92 | 0303851 | *washer | 2 | ||
| 93 | 0307506 | *screw, switch to bracket | 2 | ||
| 94 | 0325994 | Nut, switch to bracket | 2 | ||
| 95 | 0325600 | Ground strap, safety switch | 1 | ||
| 96 | 0331446 | Bracket, idle stop | 1 | ||
| 97 | 0203688 | Nut, idle stop | 1 | ||
| 98 | 0303398 | Screw, bracket | 2 | ||
| 99 | 0308038 | Screw, idle stop | 1 | ||
| 100 | 0314416 | Bumper, spark adjustment screw | 1 | ||
| 101 | 0328701 | Lock washer, ground strap | 1 | ||
| 102 | 0512741 | Retainer, temperature. switch | 1 | ||
| 103 | 0433941 | Powerhead gasket set | 1 |
Parts catalog covers:
J25TESOM
